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Product Brochure
| Ultrasonic Frequency | 15 kHz |
| Power | 3200-4200W |
| Automation Grade | Manual |
| Phase | Single Phase |
| Output Current | 300-400 Ampere |
| Capacity | 230-260mm |
| Weight | 300Kg |
| Frequency | 15 KHz |
| Voltage | 220V |
| Size/Dimension | 750x940x1980mm |
| Material | MS |
| Automatic Grade | Automatic |
| Brand | SMAK |
| Current | 15-20 A |
The Ultrasound Plastic Welding Machine is a state-of-the-art solution designed for seamless joining of thermoplastic components using high-frequency ultrasonic vibrations. This advanced technology ensures strong, clean, and flash-free welds without the need for adhesives, screws, or solvents. Engineered for precision and durability, it delivers superior performance across a wide range of plastic welding applications.
Key FeaturesHigh Welding Precision: Uses high-frequency ultrasonic energy to produce consistent, repeatable, and clean welds.
Fast & Efficient: Achieves welds in seconds, improving production speed and reducing energy consumption.
Microprocessor Control System: Ensures accurate control over time, pressure, and amplitude for perfect welding results.
User-Friendly Interface: Easy-to-operate touch panel with digital display for monitoring and adjustments.
Durable Construction: Built with high-grade materials for long-lasting performance in industrial environments.
Safety Features: Includes overload protection, automatic frequency tuning, and emergency stop functions for operator safety.
Welding Frequency: 15 kHz / 20 kHz / 28 kHz / 35 kHz (customizable)
Output Power: 800W – 4200W (model dependent)
Power Supply: AC 220V ±10%, 50/60Hz
Welding Area: Up to 300mm (depending on model and horn size)
Welding Time: 0.01 – 9.99 seconds adjustable
Material Compatibility: ABS, PP, PVC, PS, PC, PMMA, Nylon, and other thermoplastics
The Ultrasonic Plastic Welding Machine is widely used in industries such as:
Automotive: Instrument panels, filters, lamp housings, interior trims
Electronics: Mobile casings, USB drives, sensors, and switch covers
Medical: IV filters, masks, diagnostic devices, and housings
Consumer Goods: Toys, stationery, kitchenware, and packaging components
No use of glue or mechanical fasteners
Environmentally friendly and cost-effective
High strength, airtight, and watertight joints
Minimal deformation or surface marks
Low maintenance and long service life
At SMAK Industries, we specialize in innovative plastic welding technologies designed to enhance productivity, quality, and sustainability. Our ultrasonic machines are built with cutting-edge technology, ensuring precision, reliability, and customer satisfaction across every application.
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Minimum Order Quantity: 1 Piece
Product Brochure
| Ultrasonic Frequency | 20 kHz |
| Power | 800W (Output) |
| Automation Grade | Manual |
| Phase | Single Phase |
| Usage/Application | Industrial |
| Capacity | 20mm (Welding) |
| Weight | 30Kg |
| Voltage | 220 V AC |
| Frequency | 28 KHz |
| Size/Dimension | 420x600x200mm |
| Brand | Smak Industries |
| Current | 5 A |
Ultrasonic Plastic Welding Machine SM102 – High-Precision Plastic JoiningProduct Overview
The SM102 Ultrasonic Plastic Welding Machine from SMAK Industries is a high-performance industrial welder designed for thermoplastic components in automotive, electronics, medical, packaging, and consumer goods industries. Equipped with advanced ultrasonic technology, it produces strong, airtight, and clean welds without adhesives, screws, or heat.
The SM102 model is engineered for consistent energy transfer, precise control, and reliable operation, making it ideal for high-volume production lines where accuracy and efficiency are critical.
Frequency Options: Available in 15 kHz, 20 kHz, or 28 kHz to accommodate different plastic types and thicknesses.
Digital Control Panel: Adjustable time, pressure, and amplitude for repeatable welds.
Automatic Frequency Tuning: Ensures stable resonance for consistent welding.
Robust Construction: Vibration-free frame ensures precision and durability.
Eco-Friendly Process: No adhesives, heat, or mechanical fasteners required.
User-Friendly Interface: Touchscreen or digital display for easy operation and memory of welding parameters.
| Parameter | Specification |
|---|---|
| Model | SM102 |
| Frequency | 15 / 20 / 28 kHz |
| Power Output | 800 – 4200 Watts (model-dependent) |
| Input Voltage | AC 220V ±10%, 50/60Hz |
| Material Compatibility | ABS, PP, PVC, PS, PC, PMMA, Nylon, and other thermoplastics |
| Welding Time | Adjustable 0.01 – 9.99 seconds |
| Cooling System | Air-Cooled / Optional Water Cooling |
| Control System | Microprocessor / PLC-based digital control |
Applications
Automotive Parts: Dashboards, trims, filters
Electronics & Electrical Components: Casings, connectors, sensors
Medical Devices: Housings, disposable plastic products
Packaging Industry: Bags, pouches, protective covers
Consumer Goods: Plastic containers, assemblies, and enclosures
Strong, precise, and repeatable welds
Suitable for thin and thick plastic components
Reduced cycle time and minimal material wastage
Reliable operation for continuous high-volume production
Energy-efficient and environmentally friendly process
SMAK Industries specializes in precision ultrasonic welding solutions. The SM102 is frequency-tuned, tested, and optimized to provide stable performance, consistent weld quality, and long-term durability, making it a trusted choice for industrial plastic welding applications.
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Minimum Order Quantity: 1 Piece
Product Brochure
| Sealing Type | Ultrasonic |
| Automation Grade | Semi Automatic |
| Power | 240v |
| Power Source | 5 AMP |
| Max Sewing Speed | 3000 (stitch/min) |
| Machine Type | Foot Operated |
| Operation Type | Table Top |
| Max Stitch Length | 2 mm |
| Frequency | 20 khz |
| Manufactured By | Smak Industries |
| Phase | Single Phase |
| Net Weight | 75 Kg |
| Weight | 100 kg |
| Voltage | 240 v |
| Speed | 100 |
| Pneumatic Pressure | 2 bar |
| Number Of Stroke | 1 strock |
| Output Current | 0-100 A |
| Country of Origin | Made in India |
The Ultrasonic Bag Machine 20 kHz 2000 Watts is an advanced industrial solution designed for sealing, cutting, and welding plastic bags with precision and speed. Using 20 kHz high-frequency ultrasonic vibrations, this machine creates strong, leak-proof, and clean seams without adhesives, heat, or mechanical pressure.
Manufactured by SMAK Industries, this system delivers reliable performance, energy efficiency, and consistent weld quality, making it ideal for packaging, food processing, medical, and consumer goods industries.
Frequency: 20 kHz for precise and high-strength sealing.
Power Output: 2000 Watts – suitable for medium to heavy-duty bag sealing applications.
Digital Control System: Adjustable time, pressure, and amplitude for consistent results.
Automatic Frequency Tuning: Ensures stable resonance and avoids detuning.
User-Friendly Interface: LCD or touchscreen for easy operation and parameter setting.
Compact & Durable Design: Sturdy frame with low maintenance requirements.
Eco-Friendly Process: No heat, glue, or mechanical stress, reducing material waste.
| Parameter | Specification |
|---|---|
| Frequency | 20 kHz ± 0.5 kHz |
| Power Output | 2000 Watts |
| Input Voltage | AC 220V ±10%, 50/60Hz |
| Bag Width | Up to 400 mm (model-dependent) |
| Welding Time | 0.01 – 9.99 seconds adjustable |
| Material Compatibility | PE, PP, PVC, PET, and other thermoplastics |
| Cooling | Air-cooled |
| Control System | Microprocessor-based digital control |
Plastic Bag Sealing & Cutting – shopping bags, pouch bags, medical packaging
Food Packaging – snacks, confectionery, and frozen products
Medical & Pharmaceutical – sterile packaging and disposable products
Industrial & Consumer Goods Packaging – lightweight to medium-duty plastics
Strong, airtight, and clean seals without adhesives
Faster sealing with minimal material deformation
Consistent and repeatable welds for high-volume production
Reduced energy consumption and maintenance costs
Compatible with automation systems for mass production
SMAK Industries provides high-quality ultrasonic sealing solutions with precision-engineered machines optimized for performance, reliability, and energy efficiency. Each machine is tested for frequency stability, weld strength, and operational safety, ensuring consistent high-quality sealing in every batch.
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