Pimpri Chinchwad, Pune, Maharashtra
GST No. 27ADQFS5965H1ZA
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Minimum Order Quantity: 1 Piece
Product Brochure
| Frequency | 15 kHz |
| Horn Type | Step Horn |
| Material | Aluminium |
| Automation Grade | Semi-Automatic |
| Usage/Application | Industrial |
| Voltage | 20 Khz |
| Brand | Smak Industries |
| Accuracy | 005 |
| Country of Origin | Made in India |
| Packaging Type | Box |
The Ultrasonic Robot Leg Horn is a high-precision ultrasonic horn designed for integration with robotic welding systems. It efficiently transmits high-frequency ultrasonic vibrations from the transducer and booster to the workpiece, enabling automated plastic welding, cutting, and sealing operations.
Engineered by SMAK Industries, this horn ensures consistent amplitude, precise energy transfer, and stable resonance, making it ideal for high-speed production lines in automotive, electronics, and industrial applications.
Robotic Compatibility: Designed for integration with robotic arms for precise, automated operations.
Material: Aerospace-grade titanium or aluminum for lightweight strength and high acoustic efficiency.
Custom Frequency Options: Available in 15 kHz, 20 kHz, or 28 kHz for different welding requirements.
Precision Machined: CNC-engineered for exact resonance and balanced vibration.
Durable Surface: Hard anodized or polished to withstand continuous operation.
Custom Designs: Adaptable to specific robotic arm configurations and welding tasks.
Easy Installation: Standardized mounting for quick integration with existing robotic systems.
| Parameter | Specification |
|---|---|
| Type | Ultrasonic Robot Leg Horn |
| Frequency | 15 / 20 / 28 kHz |
| Material | Titanium / Aluminium |
| Application | Plastic Welding, Cutting, Sealing (Robotic) |
| Mounting | Threaded / Flanged Connection |
| Surface Finish | Hard Anodized / Polished |
| Cooling | Air-Cooled |
| Compatibility | SMAK, Branson, Rinco, Herrmann & other robotic systems |
Automotive Parts Welding – dashboards, trims, interior components
Electronics & Consumer Goods Assembly – casings, sensors, connectors
Plastic Packaging & Disposable Products – sealing, trimming, shaping
Industrial Automation – robotic welding for high-volume production
Medical Device Assembly – plastic housings, disposable components
High precision for automated robotic welding
Consistent energy distribution and amplitude
Lightweight and durable design
Reduced maintenance with long service life
Customizable for various robotic arm configurations
SMAK Industries specializes in custom ultrasonic horns for robotic and automated systems. Each Ultrasonic Robot Leg Horn is CNC-machined, frequency-tuned, and tested to ensure stable performance, superior weld quality, and maximum reliability in automated production lines.
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Product Brochure
| Frequency | 20 kHz |
| Horn Type | Step Horn |
| Material | Aluminium |
| Automation Grade | Manual |
| Brand | Smak Industries |
| Voltage | 20KHZ |
| Warranty | 1 Month |
| Horn Size | 600MM |
| Accuracy | 0.005 |
| Usage/Application | Automobile Home Appliances |
| Country of Origin | Made in India |
The Ultrasonic Paper Cup Horn from SMAK Industries is a precision-engineered ultrasonic sonotrode designed specifically for sealing and forming paper cups in the food and beverage industry. It efficiently transmits high-frequency ultrasonic vibrations from the transducer and booster to the cup material, creating strong, leak-proof seams without adhesives, heat, or mechanical stress.
Manufactured with high-quality aluminum or titanium, this horn ensures consistent amplitude, precise energy transfer, and long-term durability, making it ideal for high-speed cup manufacturing lines.
Purpose-Built Design: Optimized for paper cup sealing and forming applications.
High Acoustic Efficiency: Ensures uniform vibration for strong and clean welds.
Material Options: Aluminum for lightweight applications, titanium for heavy-duty production.
Custom Frequency Compatibility: Available for 20 kHz, 28 kHz, or 35 kHz ultrasonic systems.
Precision Machined: CNC-engineered for perfect resonance and minimal vibration loss.
Durable Surface: Polished or hard-anodized for extended life and easy cleaning.
Easy Installation: Standard threaded or flanged connection for integration with ultrasonic machines.
| Parameter | Specification |
|---|---|
| Type | Ultrasonic Paper Cup Horn |
| Material | Aluminum / Titanium |
| Frequency | 20 / 28 / 35 kHz |
| Application | Paper Cup Sealing & Forming |
| Surface Finish | Polished / Hard-Anodized |
| Mounting | Threaded / Flanged Connection |
| Cooling | Air-Cooled |
| Compatibility | SMAK, Branson, Rinco, Herrmann Ultrasonic Systems |
Paper Cup Manufacturing: Beverage cups, disposable cups, and food containers
Automated Ultrasonic Sealing Lines for high-volume production
Food Packaging Industry: Leak-proof, adhesive-free sealing
Plastic-Coated Paper Cup Sealing for liquids and semi-solids
Strong, leak-proof ultrasonic seams without adhesives
Precise and repeatable welds for high-speed production
Lightweight and durable design for continuous operation
Reduced maintenance and energy-efficient process
Compatible with multiple ultrasonic machine models
SMAK Industries specializes in custom ultrasonic horns for industrial applications. Each Ultrasonic Paper Cup Horn is CNC-machined, frequency-tuned, and performance-tested to deliver consistent energy transfer, superior weld quality, and long-term operational reliability.
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Minimum Order Quantity: 1 Piece
Product Brochure
| Frequency | 50 Hz |
| Horn Type | Step Horn |
| Material | Stainless Steel |
| Automation Grade | Automatic |
| Voltage | 240 V |
| Color | Silver |
| Warranty | 1 Month |
| Brand | Smak Industries |
| Country of Origin | Made in India |
The Ultrasonic Aluminum Horn 250 mm from SMAK Industries is a precision-engineered ultrasonic sonotrode designed to transmit high-frequency vibrations from the transducer and booster to the workpiece. With a 250 mm length, it is ideal for applications requiring extended reach, uniform energy distribution, and high-quality welding or cutting.
Constructed from premium-grade aluminum alloy, this horn ensures lightweight handling, high acoustic efficiency, and long-term durability, making it suitable for plastic welding, ultrasonic cutting, sealing, and industrial automation systems.
Length: 250 mm for extended reach in large or deep components.
Material: Aerospace-grade aluminum alloy for lightweight and durable construction.
High Acoustic Efficiency: Optimized for uniform vibration transmission and minimal energy loss.
Precision Machined: CNC-engineered for exact resonance and balanced amplitude.
Surface Finish: Hard anodized or polished to reduce wear and improve performance.
Custom Frequency Compatible: Designed for 15 kHz, 20 kHz, 28 kHz, or 35 kHz ultrasonic systems.
Easy Mounting: Standard threaded or flanged connection for seamless integration.
| Parameter | Specification |
|---|---|
| Length | 250 mm |
| Material | Aluminum Alloy (Aerospace Grade) |
| Frequency | 15 / 20 / 28 / 35 kHz |
| Diameter | Customizable based on application |
| Surface Finish | Hard Anodized / Polished |
| Application | Ultrasonic Welding, Cutting, Sealing, Plastic Assembly |
| Mounting | Threaded / Flanged Connection |
| Cooling | Air-Cooled |
Plastic Welding Machines – automotive, electronics, consumer goods
Ultrasonic Cutting & Sealing – packaging, nonwoven fabrics, medical products
Robotic Welding Systems – long-reach applications requiring precision energy transfer
Industrial Automation – large or complex component welding
Food Processing & Packaging – ultrasonic cutting of delicate materials
Lightweight yet strong for reduced machine load
Consistent amplitude and vibration distribution
Long service life with minimal maintenance
Cost-effective alternative to titanium horns
Customizable for frequency, diameter, and shape requirements
SMAK Industries manufactures high-quality ultrasonic horns using precision CNC machining and acoustic tuning. Each aluminum horn is tested for resonance, energy efficiency, and mechanical stability to ensure superior performance, reliability, and consistent weld or cut quality in industrial applications.
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Product Brochure
| Usage/Application | Restaurant |
| Cutting Method | Dice |
| Warranty | 1 Year |
| Material | Titanium |
| Weight | 75 kg |
| Country of Origin | Made in India |
The Ultrasonic Food Cutting Machine with Titanium Horn from SMAK Industries is designed for high-precision, hygienic, and efficient cutting of food products. Utilizing high-frequency ultrasonic vibrations, the titanium horn allows clean, smooth cuts without crushing, tearing, or contaminating the product. This machine is ideal for bakery items, chocolates, cakes, frozen foods, and confectionery where precision and food safety are critical.
Key FeaturesTitanium Horn: Durable, corrosion-resistant, and optimized for ultrasonic energy transfer.
High-Frequency Ultrasonics: Smooth, precise cutting without sticking or deformation.
Digital Control Panel: Adjustable speed, amplitude, and cutting pressure.
Hygienic Design: Stainless steel body and food-safe components for easy cleaning.
Eco-Friendly Operation: Reduced product waste, no heat required.
User-Friendly Interface: Touchscreen or digital panel with programmable cutting cycles.
| Parameter | Specification |
|---|---|
| Horn Material | Titanium Alloy |
| Frequency | 20 / 28 kHz (model-dependent) |
| Power Output | 800 – 2600 Watts |
| Cutting Capacity | Cakes, Chocolates, Bread, Frozen Foods, Confectionery |
| Input Voltage | AC 220V ±10%, 50/60Hz |
| Control System | Microprocessor-based digital control |
| Cooling | Air-cooled / Optional water-cooled |
| Construction | Stainless steel food-grade frame |
Bakery and confectionery items: cakes, chocolates, cookies
Frozen foods and soft desserts
Cheese, dough, and processed food cutting
Precision cutting in high-speed production lines
Clean, precise, and consistent cuts without product deformation
Durable titanium horn ensures long-term performance
Hygienic and food-safe design
Reduced waste and increased production efficiency
Suitable for high-speed automated food processing lines
SMAK Industries offers precision-engineered ultrasonic food cutting solutions. Each machine is frequency-tuned, tested, and optimized to deliver superior cutting accuracy, hygiene compliance, and operational efficiency for modern food processing industries.
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