Smak Industries

The Ultrasonic Welding Horn (Titanium) from SMAK Industries is a high-performance sonotrode designed to deliver precisely controlled ultrasonic vibrations from the transducer to the workpiece. Titanium construction provides excellent strength, corrosion resistance, and superior acoustic efficiency, making it ideal for high-frequency ultrasonic welding, cutting, and sealing applications in plastics, composites, and delicate materials.

• Material: Titanium alloy for maximum durability, corrosion resistance, and acoustic efficiency.

• Precision Machined: CNC-engineered for perfect resonance, balanced amplitude, and minimal energy loss.

• High Acoustic Efficiency: Optimized for uniform vibration transmission and strong welds.

• Surface Finish: Polished or anodized for wear resistance and extended operational life.

• Frequency Compatibility: Suitable for 15 kHz, 20 kHz, 28 kHz, 35 kHz ultrasonic systems.

• Easy Mounting: Standard threaded or flanged connection for seamless integration.

• Customizable: Can be tailored for length, diameter, and cavity shape to meet specific welding needs.

• Plastic welding machines for automotive, electronics, and consumer goods

• Ultrasonic sealing of packaging and nonwoven materials

• High-frequency cutting and trimming of delicate components

• Food and medical packaging applications requiring high hygiene standards

• Durable, corrosion-resistant, and lightweight for reduced machine load

• Consistent amplitude and vibration distribution for superior welds

• High precision and repeatable results for industrial applications

• Long operational life with minimal maintenance

• Customizable to match specific machine and application requirements

SMAK Industries manufactures premium ultrasonic horns using precision CNC machining and acoustic tuning. Titanium horns are tested for resonance, energy efficiency, and mechanical stability, ensuring reliable performance and high-quality welds for industrial applications.

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Additional Information:

• Production Capacity: 1,00,000 Pics
• Delivery Time: 1 Day

The Ultrasonic Battery Horn is a high-precision ultrasonic welding tool specifically designed for battery tab welding, cell connection, and conductive material bonding in lithium-ion and EV battery manufacturing.
Engineered by SMAK Industries, this horn ensures uniform energy transfer, minimal resistance, and superior bonding strength — essential for the reliability and performance of modern battery systems.
Manufactured from high-grade titanium alloy, the horn is acoustically tuned to provide stable vibration amplitude and consistent weld quality, even during continuous production cycles.

• High Precision Design: Ensures perfect energy distribution for clean and strong welds.

• Material: Aerospace-grade titanium alloy for superior strength and acoustic performance.

• Optimized Frequency: Available in 20 kHz and 35 kHz for various battery tab thicknesses.

• Consistent Weld Quality: Reduces material deformation and thermal stress.

• Surface Treatment: Polished or hard-coated for long life and reduced wear.

• Custom Geometry: Designed to suit nickel, copper, and aluminum battery tabs.

• Compatibility: Works seamlessly with SMAK, Branson, Rinco, Herrmann, and other leading ultrasonic systems.

• Lithium-Ion Battery Tab Welding

• EV & Energy Storage Module Assembly

• Nickel, Copper & Aluminum Foil Welding

• Battery Pack Busbar Joining

• Consumer Electronics Battery Production

• Strong, reliable electrical connections

• Precise and repeatable welds without damaging materials

• Reduced heat generation for sensitive battery materials

• Longer tooling life with minimal maintenance

• Supports automation and high-speed manufacturing lines

At SMAK Industries, we deliver high-performance ultrasonic tooling for advanced industrial applications. Our Ultrasonic Battery Horns are acoustically optimized, frequency-matched, and quality-tested to ensure maximum efficiency, durability, and precision for modern battery manufacturing processes.

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Additional Information:

• Delivery Time: Immediately
• Packaging Details: Standard

The Two Cavity Ultrasonic Horn is a high-precision ultrasonic tooling component designed for simultaneous welding, sealing, or cutting of two parts in a single cycle. Engineered for accuracy, consistency, and productivity, this horn ensures uniform energy distribution across both cavities, delivering balanced and reliable ultrasonic performance every time.
Manufactured by SMAK Industries, a trusted leader in ultrasonic welding and tooling solutions, this horn is built using premium-grade titanium or aluminum and tuned precisely to ensure perfect resonance at the required frequency.

• Dual-Cavity Design: Enables welding or cutting of two components simultaneously, improving efficiency.

• High Acoustic Performance: Uniform amplitude and energy distribution across both cavities.

• Material Options: Available in titanium (for high power) or aluminum (for lightweight applications).

• Custom Frequency Compatibility: Designed for 20 kHz or 15 kHz ultrasonic systems.

• Precision Machined: CNC-engineered for perfect flatness, alignment, and resonance balance.

• Durable Surface Finish: Hard anodized or polished surface for longevity and consistent output.

• Easy Integration: Compatible with standard SMAK, Branson, Rinco, and other ultrasonic systems.

• Plastic Component Welding – small parts, filters, and casings

• Food Industry – chocolate, confectionery, and bakery product cutting

• Textiles & Nonwoven Materials – dual seam bonding and sealing

• Packaging & Consumer Goods – dual cavity forming and trimming

• Automotive & Electronics – dual-part ultrasonic assembly

• Increased productivity with simultaneous dual welding

• Consistent and balanced ultrasonic energy distribution

• Precise, clean, and strong bonding results

• Reduced cycle time and power consumption

• Customizable design for various shapes and applications

At SMAK Industries, we specialize in custom ultrasonic horns and tooling for diverse industrial applications. Each horn undergoes acoustic simulation, frequency tuning, and performance testing to ensure accuracy, stability, and long-term reliability in production environments.

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Additional Information:

• Delivery Time: Immediately
• Packaging Details: Standard

The Three Cavity Ultrasonic Horn is a precision-engineered ultrasonic tool designed for simultaneous welding, sealing, or cutting of three components in a single operation. Developed by SMAK Industries, this horn delivers exceptional accuracy, balanced energy distribution, and increased productivity, making it ideal for high-volume manufacturing environments.
Built using aerospace-grade titanium or aluminum, the horn is acoustically tuned for perfect resonance, ensuring consistent ultrasonic amplitude and superior bonding quality across all three cavities.

• Triple-Cavity Design: Performs three welds or cuts simultaneously, maximizing output and efficiency.

• High-Precision Machining: CNC-engineered for perfect flatness, alignment, and resonance accuracy.

• Material Options: Available in titanium (high strength) or aluminum (lightweight applications).

• Custom Frequency Compatibility: Tuned for 15 kHz, 20 kHz, or 28 kHz ultrasonic systems.

• Uniform Amplitude Distribution: Ensures consistent welding results across all cavities.

• Durable Construction: Hard anodized or polished surface for long operational life.

• Compatibility: Fits SMAK, Branson, Rinco, and other leading ultrasonic systems.

• Plastic Component Welding – automotive, electronics, consumer goods

• Food Industry – chocolate, candy, and bakery cutting molds

• Nonwoven & Textile Processing – seam bonding and sealing

• Packaging & Disposable Products – multi-cavity forming and trimming

• Medical Devices – precision plastic joining applications

• Enhanced production throughput with triple output

• Uniform energy distribution across all cavities

• Stable frequency and vibration performance

• Long tool life and minimal maintenance

• Custom design available for shape, size, and frequency requirements

At SMAK Industries, we specialize in high-quality ultrasonic horns, boosters, and transducers for industrial applications. Our three cavity ultrasonic horns are precision-tuned and performance-tested to guarantee stable resonance, superior welding consistency, and maximum operational efficiency — ensuring unmatched reliability for your production lines.

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The Ultrasonic Machining Fixture is a precision-engineered clamping and positioning tool designed to securely hold components during ultrasonic welding, cutting, or machining operations. Developed by SMAK Industries, this fixture ensures accurate alignment, consistent pressure, and vibration stability, enabling flawless welds and repeatable results in every production cycle.
Built from high-strength materials and designed with ergonomic precision, it enhances welding accuracy, production efficiency, and component safety — making it an essential part of every ultrasonic setup.

• High-Precision Design: Ensures accurate alignment of components during ultrasonic welding or machining.

• Durable Construction: Manufactured from hardened steel, aluminium, or composite materials for long life.

• Custom-Built Options: Designed to match specific part geometries and production requirements.

• Quick Change Mechanism: Allows fast loading and unloading, improving cycle times.

• Vibration Resistant: Minimizes ultrasonic energy loss and prevents part shifting.

• Easy Integration: Compatible with various ultrasonic welding machines and automation setups.

• Automotive Components – dashboards, filters, housings

• Electronics & Electrical Parts – casings, sensors, switches

• Medical Devices – diagnostic housings, masks, filters

• Packaging & Consumer Goods – plastic assemblies, blister packs

• Textile & Nonwoven Products – ultrasonic bonding and sealing fixtures

• Ensures accurate positioning for consistent weld strength

• Reduces vibration loss and improves welding quality

• Increases process repeatability and efficiency

• Custom designs for specific product geometries

• Long service life and minimal maintenance

At SMAK Industries, we design and manufacture custom ultrasonic machining fixtures to meet the specific demands of our clients. Our fixtures are precision-built using CAD/CAM design and tested for accuracy, durability, and performance, ensuring unmatched consistency in ultrasonic welding and cutting operations.

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The Ultrasonic Plastic Welding Horn from SMAK Industries is a high-precision sonotrode designed to transfer ultrasonic vibrations from the transducer to the plastic workpiece efficiently. Crafted for industrial plastic welding applications, this horn ensures uniform energy distribution, clean welds, and minimal material deformation, making it ideal for automotive, electronics, medical, packaging, and consumer goods industries.

• Material Options: Aluminum or Titanium for durability, high strength, and corrosion resistance.

• Precision Machined: CNC-engineered for perfect resonance, balanced amplitude, and energy efficiency.

• High Acoustic Efficiency: Optimized to deliver strong, repeatable welds.

• Surface Finish: Polished or anodized to improve wear resistance and longevity.

• Frequency Compatibility: Works with 15 kHz, 20 kHz, 28 kHz, or 35 kHz ultrasonic systems.

• Easy Mounting: Standard threaded or flanged design for seamless integration.

• Customizable Design: Can be tailored for length, diameter, and cavity configuration based on welding requirements.

• Plastic welding in automotive trims, dashboards, and housings

• Electronics enclosures, connectors, and casings

• Medical device housings and disposable products

• Packaging sealing and plastic container assemblies

• High-precision welding for consumer goods and industrial products

• Consistent amplitude and vibration distribution for high-quality welds

• Durable, corrosion-resistant, and lightweight material options

• Precision-engineered for repeatable, reliable welding

• Long operational life with minimal maintenance

• Customizable to meet specific industrial requirements

SMAK Industries manufactures high-quality ultrasonic horns with precision CNC machining and acoustic tuning. Each horn is tested for resonance, energy efficiency, and mechanical stability, ensuring superior performance and reliable results for industrial plastic welding applications.

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Additional Information:

• Delivery Time: 1 Day

The One Cavity Aluminum Ultrasonic Horn from SMAK Industries is a high-precision sonotrode designed to transmit ultrasonic vibrations efficiently from the transducer to the workpiece. Engineered for plastic welding, sealing, and cutting applications, this horn ensures uniform energy distribution, strong welds, and minimal material deformation. Its one-cavity design is ideal for single weld applications requiring high accuracy and repeatability.

• Material: Aerospace-grade aluminum for lightweight and durable construction.

• One Cavity Design: Perfect for single weld or localized ultrasonic welding applications.

• High Acoustic Efficiency: Optimized for uniform vibration transmission and minimal energy loss.

• Precision Machined: CNC-engineered for exact resonance and balanced amplitude.

• Surface Finish: Hard-anodized or polished for wear resistance and extended life.

• Custom Frequency Compatible: Suitable for 15 kHz, 20 kHz, 28 kHz, or 35 kHz ultrasonic systems.

• Easy Mounting: Standard threaded or flanged connection for seamless integration.

• Plastic welding machines for automotive, electronics, and consumer goods

• Ultrasonic sealing of packaging materials

• Single weld operations in assembly lines

• Food packaging and nonwoven material sealing

• Lightweight yet strong for reduced machine load

• Consistent amplitude and vibration distribution

• High precision and repeatable welds

• Long service life with minimal maintenance

• Customizable for frequency, diameter, and cavity shape

SMAK Industries manufactures high-quality ultrasonic horns with precision CNC machining and acoustic tuning. Each aluminum horn is tested for resonance, energy efficiency, and mechanical stability to ensure superior performance and reliable results in industrial applications.

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Additional Information:

• Delivery Time: 1Day

The Aluminum Ultrasonic Horn is a precision-engineered ultrasonic tooling component used in ultrasonic welding, cutting, sealing, and food processing applications. It efficiently transmits high-frequency vibrations from the transducer and booster to the workpiece, ensuring uniform energy distribution, stable resonance, and clean weld results.
Manufactured by SMAK Industries, these horns are designed using CNC precision machining and acoustic simulation technology for perfect frequency tuning and maximum performance across a wide range of ultrasonic systems.

• Lightweight Design: Easier handling and reduced machine load.

• High Acoustic Efficiency: Ensures smooth vibration transmission and consistent results.

• Material: Made from aerospace-grade aluminum alloy with excellent sound velocity.

• Custom Frequencies: Available in 15 kHz, 20 kHz, 28 kHz, and 35 kHz configurations.

• Surface Finish: Hard anodized for enhanced wear resistance and durability.

• Custom Profiles: Step, flat, and contoured designs available for specific applications.

• Perfect Resonance Tuning: Each horn is tested to ensure accurate frequency matching.

• Plastic Welding Machines

• Ultrasonic Cutting and Sealing Systems

• Automotive & Electronics Component Assembly

• Textile and Nonwoven Fabric Welding

• Food Cutting & Packaging Applications

• Lightweight yet strong construction

• Cost-effective compared to titanium horns

• Excellent energy transfer with low vibration loss

• Long service life and minimal maintenance

• Customizable size, profile, and frequency

At SMAK Industries, we design and manufacture custom ultrasonic horns using advanced acoustic design software and precision machining. Our aluminum ultrasonic horns are tuned, balanced, and quality-tested to deliver reliable performance, high efficiency, and superior weld consistency across all applications.

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Additional Information:

• Item Code: 8515
• Delivery Time: 1 Day

The Ultrasonic Plastic Welding Horn Aluminium 20 kHz is a critical tool component used in ultrasonic welding systems to deliver high-frequency vibrations from the transducer to the workpiece.
Engineered from high-grade aerospace aluminium, this horn ensures lightweight strength, efficient vibration transmission, and excellent acoustic performance. Designed by SMAK Industries, it offers stable resonance, precise energy delivery, and long service life — making it ideal for high-performance plastic welding applications.

• Frequency: 20 kHz ± 0.5 kHz for consistent and precise vibration output

• Material: High-strength aluminium alloy for lightweight durability

• High Acoustic Efficiency: Ensures effective energy transfer with minimal losses

• Customizable Design: Available in flat, step, or contoured profiles for specific part geometries

• Surface Finish: Hard anodized for increased wear resistance and acoustic stability

• Perfect Resonance Tuning: Maintains accurate frequency response for flawless welding performance

• Easy Installation: Compatible with standard 20 kHz transducers and boosters

• Plastic Welding Machines

• Automotive Components (Dashboards, Filters, Lamp Housings)

• Electrical & Electronic Parts

• Textile & Nonwoven Fabric Welding (Masks, Filters)

• Packaging and Consumer Goods Manufacturing

• Lightweight and cost-effective alternative to titanium horns

• Excellent vibration transmission and uniform amplitude

• High stability under continuous operation

• Customizable size and design for various ultrasonic welding applications

• Suitable for precision welding of thermoplastics

At SMAK Industries, we specialize in custom-designed ultrasonic horns and tooling for diverse industrial requirements. Each horn is precision-tuned and tested to ensure accurate frequency matching, optimal performance, and long-term reliability in demanding ultrasonic welding applications.

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Additional Information:

• Delivery Time: 1 DAY

The Four Cavity Ultrasonic Horn (Egg Type Chocolate) is a precision-engineered ultrasonic tooling component designed for chocolate molding, shaping, and food cutting applications. Operating with high-frequency ultrasonic vibrations, this horn ensures clean, smooth, and residue-free cuts — maintaining product integrity, texture, and presentation.
Manufactured by SMAK Industries, a trusted name in ultrasonic welding and cutting technology, this horn delivers excellent performance, hygiene, and durability, making it ideal for the confectionery and food processing industries.

• Four-Cavity Design: Enables simultaneous forming or cutting of four egg-shaped chocolates for higher productivity.

• Ultrasonic Precision: Provides clean, non-stick, and burr-free cutting with minimal waste.

• Hygienic Construction: Made from food-grade titanium or aluminium, compliant with food industry standards.

• Custom Frequency Compatibility: Designed for 20 kHz or 30 kHz ultrasonic systems.

• Superior Surface Finish: Polished surface prevents chocolate sticking or surface damage.

• Temperature Control: Reduces frictional heat, maintaining chocolate consistency and gloss.

• Easy Mounting: Compatible with standard ultrasonic transducers and boosters.

• Chocolate Molding & Shaping (Egg Type, Bar Type, Custom Shapes)

• Confectionery Production Lines

• Bakery and Pastry Cutting Systems

• Ultrasonic Food Cutting & Portioning Machines

• Food Packaging and Decorative Applications

• Clean and hygienic ultrasonic cutting without melting or deformation

• Consistent shape and size for all cavities

• Non-stick surface for easy demolding and cleaning

• High production efficiency and reduced product waste

• Long lifespan with minimal maintenance

At SMAK Industries, we design and manufacture custom ultrasonic horns and tooling solutions for both industrial and food-grade applications. Each horn is precision-tuned, frequency-tested, and CNC-machined to ensure perfect resonance, accuracy, and long-term durability — meeting the highest global quality standards.

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