Smak Industries

The Ultrasound Plastic Welding Machine is a state-of-the-art solution designed for seamless joining of thermoplastic components using high-frequency ultrasonic vibrations. This advanced technology ensures strong, clean, and flash-free welds without the need for adhesives, screws, or solvents. Engineered for precision and durability, it delivers superior performance across a wide range of plastic welding applications.

• High Welding Precision: Uses high-frequency ultrasonic energy to produce consistent, repeatable, and clean welds.

• Fast & Efficient: Achieves welds in seconds, improving production speed and reducing energy consumption.

• Microprocessor Control System: Ensures accurate control over time, pressure, and amplitude for perfect welding results.

• User-Friendly Interface: Easy-to-operate touch panel with digital display for monitoring and adjustments.

• Durable Construction: Built with high-grade materials for long-lasting performance in industrial environments.

• Safety Features: Includes overload protection, automatic frequency tuning, and emergency stop functions for operator safety.

• Welding Frequency: 15 kHz / 20 kHz / 28 kHz / 35 kHz (customizable)

• Output Power: 800W – 4200W (model dependent)

• Power Supply: AC 220V ±10%, 50/60Hz

• Welding Area: Up to 300mm (depending on model and horn size)

• Welding Time: 0.01 – 9.99 seconds adjustable

• Material Compatibility: ABS, PP, PVC, PS, PC, PMMA, Nylon, and other thermoplastics

The Ultrasonic Plastic Welding Machine is widely used in industries such as:

• Automotive: Instrument panels, filters, lamp housings, interior trims

• Electronics: Mobile casings, USB drives, sensors, and switch covers

• Medical: IV filters, masks, diagnostic devices, and housings

• Consumer Goods: Toys, stationery, kitchenware, and packaging components

• No use of glue or mechanical fasteners

• Environmentally friendly and cost-effective

• High strength, airtight, and watertight joints

• Minimal deformation or surface marks

• Low maintenance and long service life

At SMAK Industries, we specialize in innovative plastic welding technologies designed to enhance productivity, quality, and sustainability. Our ultrasonic machines are built with cutting-edge technology, ensuring precision, reliability, and customer satisfaction across every application.

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• Ultrasonic Rotary Table Plastic Welding Machine 15 kHz 2600 Watts – High Efficiency & Precision Product Overview

  The Ultrasonic Rotary Table Plastic Welding Machine 15 kHz 2600 Watts is a high-performance industrial welder designed for continuous plastic welding operations on circular or cylindrical components. Equipped with a rotary table system, this machine ensures precise positioning, consistent welds, and high productivity.
  Manufactured by SMAK Industries, it operates at 15 kHz frequency and delivers 2600 Watts of ultrasonic power, ideal for welding thick or high-mass thermoplastic parts in automotive, electronics, and packaging industries.

  Key Features

  • Frequency: 15 kHz ± 0.5 kHz – optimized for heavy-duty plastic welding.

  • Power Output: 2600 Watts for strong, deep welds.

  • Rotary Table System: Enables 360° welding for circular or cylindrical components.

  • Digital Control System: Adjustable time, pressure, and amplitude for precise welds.

  • Automatic Frequency Tuning: Maintains resonance for consistent energy transfer.

  • User-Friendly Interface: Touchscreen or digital panel for easy operation.

  • Sturdy Construction: Vibration-free frame ensures accuracy and durability.

  Technical Specifications

  Parameter	Specification
  Frequency	15 kHz ± 0.5 kHz
  Power Output	2600 Watts
  Input Voltage	AC 220V ±10%, 50/60Hz
  Rotary Table Diameter	300–600 mm (model-dependent)
  Welding Time	0.01 – 9.99 seconds adjustable
  Material Compatibility	ABS, PP, PVC, PS, PC, PMMA, Nylon, and other thermoplastics
  Cooling System	Air-cooled / Optional water cooling
  Control System	PLC / Microprocessor-based digital control

  Applications

  • Automotive Components: Circular housings, filters, dashboards

  • Electronics & Electrical Parts: Cylindrical enclosures, connectors

  • Packaging Industry: Round containers, bottles, and closures

  • Consumer Goods Manufacturing: Plastic bottles, jars, and assemblies

  • Medical Device Assembly: Tubular or cylindrical plastic components

  Advantages

  • 360° uniform welds for cylindrical parts

  • Strong, airtight, and flash-free welds

  • High precision with minimal material deformation

  • Reduced production time and energy consumption

  • Suitable for continuous high-volume production lines

  Why Choose SMAK Industries Ultrasonic Rotary Table Machines

  SMAK Industries is a trusted manufacturer of advanced ultrasonic welding machines in India. Our rotary table models are precision-engineered, frequency-tuned, and tested for stable resonance, maximum efficiency, and superior weld quality, ensuring consistent and reliable performance in industrial production.

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The Ultrasonic Plastic Welder from SMAK Industries is a high-performance welding machine designed for thermoplastic components in automotive, electronics, medical, packaging, and consumer goods industries. Available in 15 kHz and 20 kHz frequencies, it provides flexible options for different material thicknesses and mass, ensuring strong, airtight, and flash-free welds without adhesives or mechanical fasteners.
Engineered with advanced ultrasonic technology, these welders offer consistent amplitude, precise energy transfer, and long-term reliability for both small and large-scale production applications.

• Dual Frequency Options: 15 kHz for thick/high-mass components, 20 kHz for thinner and medium-mass parts.

• High Power Output: Suitable for medium to heavy-duty plastic welding applications.

• Digital Control Panel: Adjust time, pressure, and amplitude for consistent welds.

• Automatic Frequency Tuning: Ensures stable resonance for optimal energy transfer.

• Compact & Sturdy Design: Vibration-free frame for precise welding.

• Eco-Friendly Welding: No glue, solvents, or heat required.

• User-Friendly Interface: Easy operation and parameter memory for repeatable results.

• Automotive Parts: Dashboards, filters, interior trims

• Electronics & Electrical Components: Casings, sensors, connectors

• Medical Devices: Diagnostic equipment, housings, disposable products

• Packaging & Nonwoven Fabrics: Bags, filters, protective covers

• Consumer Goods: Plastic assemblies, containers, and housings

• Strong, clean, and repeatable welds

• Suitable for both thin and thick plastic components

• Reduced cycle time and minimal material wastage

• High operational reliability for continuous production

• Energy-efficient and eco-friendly welding process

SMAK Industries specializes in advanced ultrasonic welding solutions. Each welder is precision-engineered, frequency-tuned, and performance-tested to deliver consistent weld quality, operational efficiency, and long-term durability, making it a trusted choice for industrial plastic welding applications.

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Additional Information:

• Production Capacity: 10000
• Delivery Time: 10 days
• Packaging Details: Wooden Box & Bobble Sheet Packing

The Ultrasonic Plastic Welding Machine Double Head Automatic from SMAK Industries is an advanced, high-efficiency system designed for simultaneous dual-point plastic welding operations. Built for industrial production lines, . Featuring dual ultrasonic heads, it allows two welds to be completed in a single cycle,

This machine is widely used in automotive, electronics, medical, packaging, and consumer goods industries where high-output and repeatable quality are essential.

• Double Head Configuration: Performs two ultrasonic welds simultaneously, improving throughput and reducing cycle time.

• Automatic Operation: PLC-controlled system with programmable welding parameters for repeatability and accuracy.

• Digital Control Panel: Adjust and monitor weld time, pressure, and amplitude with precision.

• Frequency Options: Available in 15 kHz or 20 kHz depending on component size and material thickness.

• Power Output: Up to 4200 Watts total, ensuring strong and uniform welds.

• Automatic Frequency Tuning: Maintains optimal resonance for stable welding.

• Sturdy, Vibration-Free Frame: Ensures durability and dimensional accuracy.

• Eco-Friendly Process: No adhesives, screws, or heat—providing a clean, sustainable joining solution.

• Automotive: Dashboards, filters, trims, and multi-point plastic parts

• Electronics: Casings, housings, and sensor covers

• Medical Devices: Disposable plastic products, caps, and enclosures

• Packaging: Bags, pouches, and plastic sealing

• Consumer Goods: Multi-joint plastic assemblies and containers

• Doubles production efficiency with dual-head configuration

• Uniform, strong, and clean welds across multiple points

• Fully automatic for consistent performance and reduced labor

•  

SMAK Industries is a trusted manufacturer of advanced ultrasonic welding machines engineered for precision, durability, and efficiency. Each double head system is tuned, tested, and optimized to ensure high-speed performance, minimal downtime, and superior weld quality, making it ideal for industrial-grade manufacturing operations.

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The Ultrasonic Plastic Welding Machine 20 kHz 2000 Watts from SMAK Industries is a high-performance industrial welder designed for thermoplastic components in automotive, electronics, medical, packaging, and consumer goods industries. Utilizing 20 kHz high-frequency ultrasonic vibrations, it creates strong, airtight, and clean welds without adhesives, screws, or heat. This machine is ideal for medium-duty welding tasks, ensuring consistent energy transfer, precise control, and reliable operation for high-volume production lines.

• Frequency: 20 kHz – optimized for medium-mass plastic components.

• Power Output: 2000 Watts for uniform and strong welds.

• Digital Control Panel: Adjustable time, pressure, and amplitude for repeatable welds.

• Automatic Frequency Tuning: Ensures stable resonance for consistent welding.

• Robust Construction: Vibration-free frame ensures precision and durability.

• Eco-Friendly Process: No adhesives, heat, or mechanical fasteners required.

• User-Friendly Interface: Touchscreen or digital display for easy operation.

• Automotive parts: trims, dashboards, filters

• Electronics: casings, connectors, sensors

• Medical devices: housings, disposable plastic products

• Packaging: bags, pouches, protective covers

• Consumer goods: plastic containers, assemblies, and enclosures

• Strong, precise, and repeatable welds

• Suitable for medium-thickness plastic components

• Reduced cycle time and minimal material wastage

• Reliable and energy-efficient for continuous production

SMAK Industries specializes in precision ultrasonic welding solutions. Each machine is frequency-tuned, tested, and optimized for stable performance, consistent weld quality, and long-term durability, making it a trusted choice for industrial plastic welding applications.

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